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Old 11-23-2009, 08:30   #341 (permalink)
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Mike, I think it is a much more realistic goal for 2010 rather than 2009! I might just be able to make this one

Bjorn, we were definitely jubilant. There was jumping up and down, high-fiving, hugging, and yelling! It certainly is deserted around there so it is a great place to test drive a truck.
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1985 AMG M998 HMMWV, under the knife
1992 BMY M925A2 - TRADED!!
1991 BMY M923A2, SOLD

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Old 11-23-2009, 09:26   #342 (permalink)
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Congratulations Chris! I can feel your happiness all the way over here Its a lovely step forward from fiddling with small parts to suddenly driving, and it definitely helps keep one's spirit high.
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Old 11-23-2009, 10:25   #343 (permalink)
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As promised, here are some pictures of our work session yesterday - it was great to see it move under its own power! I unfortunately didn't get any pics of our road trip seats...Chris had two pieces of oak cribbing and I had the edge of the battery box.
Here is the transfer case shift linkage that we were able to free up. I was able to attack it from the top by the spare tire mount
DSC02628.jpgDSC02629.jpg

We also had to attach the front driveshaft flange using new grade 8 fasteners...not sure if they were trying to pull the front shaft/axle or if it was disconnected it after it was wrecked..
DSC02630.jpg
Since the cab floor is equipped with some extra ventilation holes we fabbed up a simple patch panel to re-mount the throttle pedal and linkage. Reattaching that linkage was fun....I was finally able to hold the nuts/lockwashers with both index fingers while Chris started the bolts from inside the cab.
DSC02631.jpgDSC02632.jpgDSC02633.jpgDSC02634.jpg
Last but not least we reattached the steering ram...due to the wreck, the adjusting screw was super tight in the old end and we had to make creative use of a cold chisel and crescent wrench as a screw driver.
DSC02635.jpg
Then it was time to jump it off using a 5-ton dump (we had to use one Cummins to slave another of course).
DSC02637.jpg
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Old 11-23-2009, 14:23   #344 (permalink)
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Great pics. Thanks Chad. I can't wait to see the video!

One thing we didn't have time to investigate was the front pinion flange spinning freely when I was bolting on the drive shaft. I could hear the differential gears spinning in the 3rd member so I don't think anything there is trashed. I wonder if they took the drive flanges off and machined the splines out so they could freewheel. Hmmm... I'll pull a flange off next time to find out. It wouldn't surpirse me if they did that. With the big drop hitch on the back and no bedsides, it looks like the truck was used mostly to pull trailers over the road. I wish I could find out some more about its history!
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1985 AMG M998 HMMWV, under the knife
1992 BMY M925A2 - TRADED!!
1991 BMY M923A2, SOLD

Father, lead me, 'cause I can't do this alone.
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Old 11-23-2009, 15:02   #345 (permalink)
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It is always nice to have a brother like Chad helping out! Looking great, Chris!
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Old 11-23-2009, 16:57   #346 (permalink)
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Chris, is this the ball joint that Chad custom made for you? It's on the linkage plate seen from the front in 2nd image. If you can use it, provide a mailing address and its yours.
Attached Images
File Type: jpg m925 throttle linkage joint.jpg (29.5 KB, 85 views)
File Type: jpg m925a2 throttle linkage.jpg (52.9 KB, 74 views)
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Old 11-23-2009, 18:38   #347 (permalink)
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Thanks Bjorn, but it's the one on the injection pump. I found it impossible to find a M6 metric ball stud with a 6-7mm ball. Everything I found had a 10 mm ball for a gas strut on a foreign car. 10mm was way to big for the socket on the linkage so Chad fab'ed one from a M6 bolt.

Bruce, you are right. It is great to have a multi-talented brother on hand for projects like this!!
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1985 AMG M998 HMMWV, under the knife
1992 BMY M925A2 - TRADED!!
1991 BMY M923A2, SOLD

Father, lead me, 'cause I can't do this alone.
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Old 11-23-2009, 18:54   #348 (permalink)
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Chris, you and Chad were missed at Aberdeen last year. I'll be looking forward to sharing several beers with the two of you this coming May!
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Old 11-23-2009, 21:35   #349 (permalink)
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Quote:
Originally Posted by cranetruck View Post
Chris, is this the ball joint that Chad custom made for you? It's on the linkage plate seen from the front in 2nd image. If you can use it, provide a mailing address and its yours.
Hi Bjorn,
As Chris says it is the one on the injection pump end. It is very close to this one at McMaster-Carr with the quick-disconnect fitting at but with a M6 thread on the IP stud.
ItemDetailScreenBallJointLinkageQuickDisconnect.gif
That turned-down M6 bolt worked pretty good but I am not sure I'd want to trust it on a trip down I 95
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Old 11-24-2009, 05:59   #350 (permalink)
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Quote:
Originally Posted by Oldvw2 View Post
Hi Bjorn,
As Chris says it is the one on the injection pump end. It is very close to this one at McMaster-Carr with the quick-disconnect fitting at but with a M6 thread on the IP stud.
Attachment 154430
That turned-down M6 bolt worked pretty good but I am not sure I'd want to trust it on a trip down I 95
Brother, don't sell yourself short. You have a bright future as a shade-tree machinist!!

Bruce, sounds like a plan! Hopefully we'll have my truck and Chad's M37 there. Maybe we can even get my Dad and his M756A2 there too!
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1985 AMG M998 HMMWV, under the knife
1992 BMY M925A2 - TRADED!!
1991 BMY M923A2, SOLD

Father, lead me, 'cause I can't do this alone.
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