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Old 04-17-2011, 19:08   #1 (permalink)
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Default Help needed with remaking an M5xA2 exhaust

As you can see, my exhaust is a bit kaput. Tried to find replacement in the Netherlands and here, no dice. So it will be a welding job. I thought to take several tube parts with bends in them, and then start welding them together, or just weld some sheet metal across it.

IMG_8520_resize.jpg IMG_8519_resize.jpg

Turns out my son, blacksmith by profession, has an old hydraulic tube bender capable to bend tubes up to 4 inches! The thing is too big and heavy to take to the Netherlands, but we have a suitable 9 cm heavy tube here as well so we can make a replacement exhaust.

From the pictures, it looks that starting at the engine the exhaust makes:
- a bit less than 45-degree angle outwards,
- then another bitt less than 45-degree backwards (my first hole in the exhaust
- then almost immediately 45-degrees upward- that's where the second part of alu-tape is, the hole is facing backwards and inwards.
- through the fender,
- and another 45 degree upwards into the last section: my third hole.

It looks that the exhaust is not going down straight forward through the fender, but already a bit turned toward the engine.

Can somebody help us with some dimensions on those turns or has a good picture from a complete replacement exhaust ? The picture from the parts manual is not very useful and reliable.
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1973 Kaiser Jeep Corporation M51A2 W/Winch - 5 ton Dump Truck convertable to tractor and back

The truck will be part of the exhibition Cold War: US Army Engineers in Europe

Last edited by Robo McDuff; 04-19-2011 at 04:30. Reason: typo
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Old 04-18-2011, 17:01   #2 (permalink)
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NOBODY???
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1973 Kaiser Jeep Corporation M51A2 W/Winch - 5 ton Dump Truck convertable to tractor and back

The truck will be part of the exhibition Cold War: US Army Engineers in Europe
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Old 04-18-2011, 18:45   #3 (permalink)
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yOU CAN BUY THE J DUCT FOR THE EXHAUST !!! CHECK WITH ALFA HEAVEN OR MEMPHIS EQUIPMENT AND TNJ MURRAY THEY SHOULD HAVE IT !!
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Old 04-18-2011, 23:25   #4 (permalink)
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Or use the search term exhaust in the want ads, there is a multifuel 5 ton vendor listed there.
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1966 M35A2 W/W
1966 Unimog TLF-8
1970 M813A1 W/W
1977 M35A2 AM General WO/W, Hardtop
1980 B-700 Bus
M200A1 Trailer w/ Unimog Radio Box
M105A2 Trailers (2) 1966 & ?
1970 M811 SOERTM W/W
M813A1 WO/W (bobbed w/ extended cab, drop side flat bed (and maybe dump))
1945 Dilapidated DUKW
M322 1.5T Ammo Trailer
M328 Bridging Truck
1952 Austin Champ Chassis #WN1-1360
1968 M45A2 AMC
1984 M923 Cargo WO/W
M105A2 1967 Johnson Furnace Company
M109 Communications Box
1953 Austin Champ Chassis #WN1-10215
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Old 04-19-2011, 02:30   #5 (permalink)
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Thanks for the tips, but I am located in the Czech Republic, Europe. That means shipping the whole thing to another continent. That might make it a wee bit more expensive then any of us would like to pay for a piece of metal.

To be honest, I did not check prices for shipping, but given weight and volume combination, it probably would add up. We once send a large hand-made twine basked weighing next to nothing to the USA, and the shipping price of $45 actually exceeded the purchase price.


Edited: I checked the online rate calculator of DHL. They would probably send it by airplane, but they charge a whooping $ 2000 based on my specifications (about 90 LBS, packed dimensions 40x30x15 inches). It does not matter that much if the actual volume is less, they count everything as packed in a crate.


I used another online calculator. Funny thing: shipping only the exhaust pipe as crate costs me $ 440. However, shipping the pipe and some other stuff including a crated (10 feet by 4 feet by 16 inches) troop carrier kit for a dump truck costs me only $680. I then tried the troop carrier kit alone and it came out around $440 as well, so probably that is a bout a minimum price for shipping across the big pond
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1973 Kaiser Jeep Corporation M51A2 W/Winch - 5 ton Dump Truck convertable to tractor and back

The truck will be part of the exhibition Cold War: US Army Engineers in Europe

Last edited by Robo McDuff; 04-19-2011 at 04:29. Reason: checked some shipping prices
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Old 04-19-2011, 21:56   #6 (permalink)
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Robo,

I cannot help you with exhaust parts, but I can advise you about shipping from the US.

DHL is the most expensive carrier. Hellmann Logistics may serve you better, however....

If you can find a dealer in the US that has your parts, have them obtain a USPS quote for shipping your goods. You will (if they serve Central Europe) find their prices to be a fraction of the other carriers.

I know Boyce and White Owl uses USPS. I assume other parts vendors use USPS also.

good luck and let us know what you find.

Rick
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