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Old 04-25-2011, 06:24   #1 (permalink)
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Default Controle Box

Had some starter prob with my 813, traced it to the controle box. swapped it out and the prob seem to be gone. Wanted to see what was inside so I cut it open, someone posted that they cut one open but I can't remember who it was. Just thought someone might like to see too.
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File Type: jpg black box open.jpg (9.3 KB, 82 views)
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Old 04-25-2011, 09:01   #2 (permalink)
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Any chance you can post a smaller pic? lol Really its hard to see.. but it looks like two relays.
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Old 04-25-2011, 09:23   #3 (permalink)
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Hows this, The silver colored relay is the one that shows signs of over heating. Its the same relay we use on some of our palet jacks. I have one and plan on jumpering it in to see if the prob goes away.
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File Type: jpg BB 4.jpg (9.0 KB, 53 views)
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File Type: jpg BB 6.jpg (50.1 KB, 44 views)
File Type: jpg BB 7.jpg (47.5 KB, 38 views)
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Old 04-25-2011, 09:25   #4 (permalink)
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Quote:
Any chance you can post a smaller pic? lol
Ditto. Took 10 minutes for the pictures to download.
Yours looks a little different.
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Old 04-25-2011, 09:25   #5 (permalink)
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Cranetruck did a write up in MV mag. years a go, someone did a thread on this subject not long a go, CT added his data to it, very good and informative, look up protective control box or something like that in search.( about 25 threads with a lot of input from CT )

Last Thur, Tim and I talked about a bypass for the box ( getting ride of it all together) should be easy to do with a few off the shelf parts, this sure would make 5t life a lot easier
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Old 04-25-2011, 09:29   #6 (permalink)
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Quote:
Originally Posted by Armada View Post
Ditto. Took 10 minutes for the pictures to download.
Yours looks a little different.
Ya yours looks like it has somemore electronics, and does not have the small coil. Is yours a Prestolite? and what year do you think it is?
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Old 04-25-2011, 09:32   #7 (permalink)
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Quote:
Originally Posted by 73m819 View Post
Cranetruck did a write up in MV mag. years a go, someone did a thread on this subject not long a go, CT added his data to it, very good and informative, look up protective control box or something like that in search.

Last Thur, Tim and I talked about a bypass for the box ( getting ride of it all together) should be easy to do with a few off the shelf parts, this sure would make 5t life a lot easier
I knew i'd seen it somewhere but couldn't remember, thanks to Mr. Cranetruck.
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Old 04-25-2011, 19:44   #8 (permalink)
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Hmm, I figured when you cut it open Mr. Murphy would come running out.
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Old 04-25-2011, 20:14   #9 (permalink)
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I'd bet the PCB that Armada posted (picture) is for the 900 series trucks.

Pretty sure the 900 series box will work in the 809 series, but not the other way around.
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Old 04-25-2011, 20:51   #10 (permalink)
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I know I might get a spankin' for this but what does the control box control? I see one bolted on the firewall of the 817 but it must work I figured as it starts, runs, charges..So what does the darn thing do?
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