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Old 08-01-2011, 14:41   #1 (permalink)
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Default How much water is ok?

Anyone have any idea how much water is acceptable to run in diesel?

With condensation, unknown tank sources (are there really filters in the fuel lines? Anyone ever see one get changed?) etc a lot of water has to be getting through.

I read

Fuel filters, additives, water in fuel, bacteria, etc

But its pretty vague.

Any ideas? I have yet to see any significant water in when I drained my primary filter.

BIODIESEL measures water in PPM to pass ASTM standards.... does it really have to be that low??
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Old 08-01-2011, 15:00   #2 (permalink)
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I know when my truck wouldn't start one day, I drained 7gals of water out of the fuel tank. Dumped out filter cans and put in new filters. Let it sit over night and it started up and ran great the next day. Less water is better than more water. I have also been told that water injected into a running motor will destroy the injector.
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Old 08-01-2011, 15:09   #3 (permalink)
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I have also been told that water injected into a running motor will destroy the injector.
Water will destroy an IP or injector quickly.

When the injector or plunger in the IP compresses the fuel it does it very quickly. Mix in water and under the pressure and heat the water will flash to steam. Steam + no lubrication, no "cushion" and the will quickly destroy your fuel system parts.
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Old 08-01-2011, 15:22   #4 (permalink)
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Water also doesn't compress, which is bad news in a piston-injector pump that is attempting to compress and pressurize a liquid up to 1,400 psi.


EDIT: This statement probably isn't 100% correct. Please feel free to correct me.
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Old 08-01-2011, 15:36   #5 (permalink)
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Water also doesn't compress, which is bad news in a piston-injector pump that is attempting to compress and pressurize a liquid up to 1,400 psi.


EDIT: This statement probably isn't 100% correct. Please feel free to correct me.
Fuel doesn't compress either.

It is when the water flashes to steam, and the steam does compress, that things get screwed up fast.
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Old 08-01-2011, 18:00   #6 (permalink)
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In a hydraulic system, like a backhoe's, water is really bad because it is much thinner than the hydraulic oil, and droplets entrained in the oil go rocketing past the seats on the control valves, and take a bit of seat material (usually steel) along with them... think: water jet cutting machine.

I would think that much the same thing happens when the water goes past the valve seat in the injector nozzle, and through the nozzle holes itself. Erosion is not a good thing in a nozzle.

Gasoline boils between 100F and 250F, starting much lower than water, and yet the designers of the MF engines talk about it flowing as a stream through the injector and into the combustion chamber... I think the injectors are cooled enough by the block and the fuel to prevent flash boiling.... but I am not sure of this at all.

-Chuck
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Old 08-01-2011, 21:48   #7 (permalink)
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An old school diesel mechanic once told me that if water got past the IP it could cause the tip of the fuel injector to blow off (the steam thing) and inject unatomized fuel into the cylinder....this often results in a hole being melted into the piston.

I had it happen to a 400 Cummins in a Peterbuilt I was driving.....the piston had a hole the size of my little finger in it.
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Old 08-02-2011, 01:52   #8 (permalink)
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Quote:
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pressurize a liquid up to 1,400 psi.
EDIT: This statement probably isn't 100% correct. Please feel free to correct me.
3000 psi
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Old 08-02-2011, 08:04   #9 (permalink)
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Go for zero tolerance.
Alcohol will mix with water and may render small amounts of water harmless (one side effect of homemade biodiesel that may have some residue of methanol).
Drain water trap/filters often.
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Old 08-02-2011, 09:35   #10 (permalink)
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Quote:
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An old school diesel mechanic once told me that if water got past the IP it could cause the tip of the fuel injector to blow off (the steam thing)...
Interesting...

I spent about 2 hours last night trying to get to the root of the water in fuel issue as it applies to C-I engines, and I came up with "theories" that traveled in two different directions:

The fuel additive companies (Stanadyne, etal), and the engineering textbooks on my shelf, all seemed to be interested in the abrasive qualities of water in the 10 to 40 micron particle size range, and the corrosive properties of water in general, and the hear-say group (not meant derisively: my buddy the mechanic, this chief I knew, somebody once told me...) seemed to like the idea that water blew the tips off of injectors.

Everyone likes stories of explosions, so I guess exploding injector tips fit in that category.

The "fuel experts" (additive companies...) concentrated on corrosion caused by free water droplets, water's (in quantity) ability to stop an engine dead by preventing fuel from getting into the cylinder, and water's abrasive qualities when the droplets are the right size, and under hydraulic system pressures. Their cure to water was to fracture the water droplets to such a small size that they are no longer abrasive, and will pass out the tailpipe as steam.

As to the hear-say group's conjecture that water blows the tips off of the injectors:

We all have quite a bit of experience with water and steam, whether we know it or not. The pressure cooker your mother used demonstrated an interesting property of water and steam and that is it will increase in temperature when you allow it to increase in pressure... that is to say that if you keep water under pressure, the temperature needed to turn it into steam will increase greatly.

A fuel injector nozzle has a valve in it that is designed to hold the nozzle shut until the pressure rises to the pop-off pressure where the valve spontaneously opens, and then as the pressure again drops, it will seal off the nozzle (to prevent drips...). If steam were to form in the injector, it would simply cause the valve to pop-open and release the pressure.... right?

In any case, my study did quite a lot to enforce my belief that the only problems with water in your fuel are corrosion, abrasion, and possibly the complete elimination of combustion (all water).

-Chuck
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