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Old 07-25-2010, 20:15   #1 (permalink)
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Default M1009 Glow plugs

I am pretty new to the whole MV thing, but I have been reading on the forums here for a couple weeks. I have a question for all you experienced guys out there.

I have a set of AC60G glow plugs that I want to change out in my M1009, I am wondering if it is easier to change out the glow plug connectors to fit the AC60's or to shave down the spades on the glow plugs.

Either way, what is the best way to shave off the spades (grind down, cut off, or shave with a file, etc.)

And if it is easier to change out the connections, is there a specific type of connector needed, or can it be any type of spade connection?

Thanks for all the help!
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Old 07-25-2010, 20:35   #2 (permalink)
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It is fairly easy to change the connectors, but leave the wires original and shave the GP terminals down. Use a hand file, Dremel tool, or some other grinder. Take your time and file off the burrs.
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Old 07-25-2010, 20:45   #3 (permalink)
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I prefer to install new 1/4"insulated female blade terminals. This way you get nice new clean terminals, and they will still work with the narrow bladed GPs if you go back to them.

I would recomend you also change your GP relay supply voltage to 12 volts, to eliminate the "domino" effect the stock CUCV has when one GP burns out or has a bad connection.

Also, if you haven't done it yet, do the "doghead relay conversion", for the starter relay(under the dash). Do it now and never worry about ruining your starter, fusible links or wiring.


These are just my personal prefrences.
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Old 07-25-2010, 20:53   #4 (permalink)
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Doghead relay GOOD, stock relay BAD.
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Old 07-25-2010, 20:56   #5 (permalink)
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Ditto, above posts. Real good info.
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Old 07-25-2010, 21:44   #6 (permalink)
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Um...What is a "Doghead Relay Conversion"?

I hope I'm not...
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Old 07-25-2010, 21:48   #7 (permalink)
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Here is the link for the "Doghead Starter Modification"

doghead starter relay modifcation
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Old 07-26-2010, 09:23   #8 (permalink)
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What you guys think of these

CUCV Military Glow Plugs 6.2 6.2L Diesel (84 - 8: eBay Motors (item 220570891634 end time Aug-09-10 12:57:58 PDT)

or are there newer ones that are a better alternative ?
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Old 07-26-2010, 09:59   #9 (permalink)
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I would recomend the AC 60G Glow Plugs. They should be available at a local retailer.


Just be aware, only the military surplus and Wellmans have the correct stock terminal blade width, for the stock wiring in the CUCV.
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