Fuel filters, additives, water in fuel, bacteria, etc - Steel Soldiers::Military Vehicles Supersite

Rattlehead · 03-05-2005, 23:42

In response to the comments in the post on multifuel filters regarding water in fuel, etc, I am posting a GM bulletin that discusses the use of additives in diesel fuel for those interested. I understand that this info comes with approval from Racor, who is the supplier of the Duramax fuel filter system.

To sum it up, buy from high volume fuel retailers (busy truck stops) whenever possible, drain/check your fuel filter assemblies for water regularly, and, if you are using an additive, be sure it deals with water via demulsification and NOT emulsification!

Here is the bulletin text

-----------------------

6.5L Diesel or the 6.6L Duramax Diesel Fuel Additives
<H5>Condition/Concern:</H5>
The use of diesel fuel additives is not required or recommended for the 6.5L diesel or the 6.6L Duramax Diesel engine under normal conditions. The filtering system is designed to block water and contaminants without the use of additives. However, some customers may desire to use fuel additives to improve the characteristics of available diesel fuels.

<H5>Recommendation/Instructions:</H5>
Water Emulsifiers and Demulsifiers

If the customer desires to use a fuel additive, care must be taken in its selection. There are two common methods that fuel additives use to cope with water in the fuel. One method is through demulsification of water in the fuel. This method causes water particles to combine together to form larger particles and drop out of suspension, which still allows the fuel filter to separate water from the fuel as designed. The other method of coping with water in the fuel is through emulsification. This method, often using alcohol as the emulsifier, keeps water particles suspended in the fuel. Emulsification of water in the fuel can allow water to get past the fuel filter/water separator, causing damage to the fuel system. Both Racor and Stanadyne diesel fuel additives are alcohol free and utilize water demulsifiers to cope with water in the fuel.

COMMON DIESEL FUEL CONCERNS

Fuel Waxing/Icing

Fuel distributors blend #1 and #2 diesel fuels for seasonal requirements in a particular region. No other blending of fuels is recommended. However, a customer may desire to use a winter fuel additive to prevent fuel waxing or icing during extreme cold snaps. If a winter fuel additive is to be used, it should not contain alcohol or other water emulsifiers that may compromise the water removal effectiveness of the fuel filtering system.

Bacteria and Fungi Growth

Bacteria and fungi growth can occur in diesel fuel when there is water present, especially during warmer weather. The best prevention against bacteria and fungi growth is to use clean fuel that is free of water. There are diesel fuel biocides available which are designed to kill bacterial growth in the fuel system. However, the dead bacteria can still cause blockages throughout the fuel system. If bacterial growth is found in the fuel system, the proper method of removal is to flush the fuel system using service manual procedures, replace the fuel filter element, and refill the tank with clean diesel fuel. If a customer desires to use a biocide after flushing the fuel system, it should not contain alcohol or other water emulsifiers.

Low Cetane Number

The cetane number is one indicator of a diesel fuel’s ability to ignite. There are many indicators of overall fuel quality such as cleanliness, specific gravity, volatility, viscosity, detergency, corrosion inhibiting abilities, and lubricity. Increasing the cetane number alone is not a fix for poor quality fuel. Additionally, increasing the cetane number beyond the engine’s requirements will not increase performance. However, the cetane number of diesel fuel is not always consistent and some customers may desire to use a cetane improver to ensure full performance of their engine. If such an additive is to be used, it must not contain alcohol or other water emulsifiers.

Poor Lubricity

The 6.5L diesel and the 6.6L Duramax Diesel engines are designed to operate on today’s low sulfur fuel without the use of additives. A fuel additive designed to increase lubricity is not a fix for poor quality or contaminated fuel, but some customers may desire to use a lubricity additive to aid in the longevity of their fuel system components. If such an additive is to be used, it must not contain alcohol or other water emulsifiers.

FUEL SOURCE ISSUES

If a vehicle is properly maintained but has fuel contamination issues, consider obtaining fuel from a different source. Purchasing fuel from a high volume fuel retailer increases the chance that the fuel is fresh and of good quality.

cranetruck · 03-06-2005, 07:01

Interesting bit about dealing with water in the fuel. Homemade biodiesel contains some methanol (alcohol) , commercial does not. So, if there is water in the fuel, the methanol will possibly let it past the filters.

Desert Rat · 03-06-2005, 09:37

Bjorn,
I'd say that's right. You might also want to look at adding some Marvel Mystery Oil to the biodiesel to help lube the system. Read the directions on the back because a little goes a loooong way. I'm doing some investigations on demulsifiers and will have a list shortly for those interested.

rdixiemiller · 03-06-2005, 16:23

We used Racor filters on the charter boat engines. I never had anything get through them, but we did get a load of algae laden fuel one time that stopped up 2 sets of filters on the way in.

Rattlehead · 03-06-2005, 20:41

Maybe it would be a good thing to take a sample of some homemade biodiesel and see if water will readily mix with it, or if the water separates out.