So I have finished rebuilding the carb on our '55 M38A1. The Jeep is mostly original, but of course, it's missing it's original Carter YS-950 carb, replaced with the ubiquitous Carter YF.
I wanted to get the Jeep running quickly and I didn't want to spend hundreds of dollars to obtain and rebuild the correct carb (YS's go for stupid money) so I decided to rebuild the YF that's already on it.
This kids, is where the problems began. I should know better than to try and save money by cutting corners.
So I finish rebuilding it and I go to install it and I find 3 gaskets on the head. Now, in my long experience with old stuff, I have found that most people's idea of a fix for a warped mounting flange is multiple gaskets and some gasket sealer. So I put a machinist's straightedge on the flange and it's straight. Check the carb and it's straight. So I go ahead and install the carb with the (single) new gasket and I realize why the former "technician" used multiple gaskets.
Apparently, the YF is shaped slightly differently than the YS. And when you put the YF on the engine, the mounting stud hits the bottom of the bowl before the carb bottoms out (see pictures).
I checked to see if the stud was completely bottomed out in it's hole, hoping it had a couple more turns. No suck luck. I considered shortening it or trying to find a shorter stud, but it would be such an oddball length that I knew that would never happen.
So I decided to copy the multiple gasket trick.
Until I found out no parts house on Earth has the gaskets and they can't even find a part #.
Have any of you Jeep guys, in your vast libraries of knowledge, have the carb-to-flange gasket part # so I can order a few? I know all the Jeep parts suppliers have them, but I am loathe to pay $10 shipping and wait a week for a $1.50 item.
Maybe the previous owner had problems with carb heating. Adding those extra gaskets isolates the carb from the manifold. Think I'd consider one of the Bakelite spacers to space it, but I have no idea if that was standard on an M38A1. My old ex M-38 has an F-head in it and uses a spacer.
Bob
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1952 M-38
LST-178 Lube and Service Trailer
M-105A2 trailer, bare
M-105A2 with sides, bows
'old' Onan 115 v radar power generator, 4 cyl opposed
2 x S-250 Shelter, 318 shelter
1957 Unimog 404 flatbed, French NATO (Germany)
1965 Unimog 404 radio truck (German Army)
1970 Unimog 406
1978 Unimog 406
1982 Unimog 406
1988 Unimog U-1300L MIL contract, Fire Service life (red over OD paint)
Clinto, If that Jeep were hanging out in my backyard with that situation this is probably what I would try. Get a piece of fairly thin flat stock, drill it for the studs and slip it over to keep crap from falling into the manifold. Spin a proper die on one stud upside down, saw the stud off, do a little filing with a triangular file as needed just to get the little thin burr off that you always end up with when you cut off a bolt, and then spin the die back up and off and you should be good to go. You can also put a nut on instead of the die, but the die will clean up any stray dings in the threads that you might make.
BC
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1970 M35a2 W/W Whistler Turbo NH Antique Tag MCB6
72 Triumph 650
1984 22' Sisu Lobster style cruiser 165HP 229CID Crusader
PETA=People Eating Tasty Animals
"Complexity is easy to create; simplicity is difficult."
The gene pool could use a little chlorine.
SS Member 1493
Stretch44875,
Remember who we are dealing with here.
BC
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1970 M35a2 W/W Whistler Turbo NH Antique Tag MCB6
72 Triumph 650
1984 22' Sisu Lobster style cruiser 165HP 229CID Crusader
PETA=People Eating Tasty Animals
"Complexity is easy to create; simplicity is difficult."
The gene pool could use a little chlorine.
SS Member 1493
Nothing a rag in the hole and angle grinder can't fix!
I second the motion, all in favor raise your hands.
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Proud to own Builder77's former ride. R.I.P. Ethan
1970 M35A2C with hardtop and heater, no winch. Limited duty due to uh......something..TBD
Studebaker M108- home- uh...it did run...lol, resto pending.
Studebaker M35A1 with plow and LDS 427
Avatar= Pic taken minutes after landing from first SOLO
flight.
I did end up ordering the gaskets from a Jeep parts supplier. I have it on now and it's running. It's really rich but all I really needed was it to run good enough to get in and out of the garage under it's own power.