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Fitting a "freeze plug" question

cranetruck

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What is the proper clearance for a freeze plug or cap in this case, before wacking it with a hammer? I need a solid fit and the cap will be drilled and tapped for a vent after installation.
The 2-1/16 cap is too large, so I'll have to grind it down to fit. The next smaller size cap that I can find is 2 inches in dia and is too loose.

Edit: Added image....
 

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doghead

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doghead

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That looks like a concave disk. Did you remove the old one?

I found one that says it's 2.020" at my NAPA. It is either a Clevite or Dorman brand. They said the next size up was 2.062"

I can get it and send it to you if you think it will work.
 
Last edited:

jwaller

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freeze plugs that I drive into the engine blocks go it with a moderate swing from a 3lb hammer. I'd say you want at least .002 of interference fit at 60deg F. yours can be a bit looser bc your not sealing water at 16psi over a 2sq in area.
 
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