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  1. Flyboy207

    1966 CJ-5 to M38A1 Clone Build

    Well it’s finally done! …and now I’m wondering if I made a mistake. It’s a lot of fun to drive, does well on the 4x4 park teeter-totter (see photo!) but I’m not sure I want to beat it up on the trails, and I’d like to rebuild my M715 now. Unfortunately, despite having it listed in multiple...
  2. Flyboy207

    1966 CJ-5 to M38A1 Clone Build

    A quick update for everyone: It runs! We did the main engine break in a couple of weeks ago, and I got to drive it up the driveway this past weekend. I still have finishing touches and tuning to do, but I can actually see the light at the end of the tunnel. I did my best under the hood to make...
  3. Flyboy207

    1966 CJ-5 to M38A1 Clone Build

    Hi Jeb, thanks! Here are the markings I decided to go with: 20179464 40Δ-1-144F D-7 Intended unit: Vehicle 7, Battery D, 1st Battalion, 144th Field Artillery, 40th Armored Division. I hope it’s a valid marking for a Jeep. I was going for a 1967 CA National Guard vehicle, since we have two...
  4. Flyboy207

    1966 CJ-5 to M38A1 Clone Build

    Thanks msgjd! I chose to leave my tailgate for functionality, and I kept the “Jeep” script on the sides so that it could never be passed off as a real MV. I’m not sure how I’m going to mount the spare and Jerry can yet, I guess that will be a problem for later.
  5. Flyboy207

    1966 CJ-5 to M38A1 Clone Build

    Still chipping away at it, my scratch-built wiring harness is finished and installed. Soldering the connectors was a learning experience, but enjoyable overall. The turn signal unit is working pretty well, I replaced the 24V bulb with a 12 volt one and just ran the flasher unit wires into a...
  6. Flyboy207

    1966 CJ-5 to M38A1 Clone Build

    Thanks DeetFreek! I can definitely look up some markings for those units. Is there a way to also look up what would have been there in the ‘50s?
  7. Flyboy207

    1966 CJ-5 to M38A1 Clone Build

    Hello all, Hopefully someone can point me in the right direction here, I’m hoping to reverse-engineer a unit number and registration number for my project. Does anyone have a listing of units stationed at Camp San Luis Obispo (or Camp Roberts) which I could formulate bumper numbers for? I’d...
  8. Flyboy207

    1966 CJ-5 to M38A1 Clone Build

    Well, it doesn't seem like I've gotten much done since last time, but apparently I have. The axles and brakes are all rebuilt, and the frame is painted. Using 3M's paintable aerosol undercoat, I sprayed the underside of the tub. Good stuff, but this took all three cans and still wasn't that...
  9. Flyboy207

    1966 CJ-5 to M38A1 Clone Build

    Glad I’m not the only one who decided to do this! The electrical tape on the windshield is a neat trick, I might have to try that myself. I would have welded in a NATO plug but couldn’t find the little bowl that’s welded in, and I wasn’t going to cut one out of an original tub. As far as the...
  10. Flyboy207

    1966 CJ-5 to M38A1 Clone Build

    Work continues while the body is back at the blaster... I'm not looking forward to getting it back since I know there are dents and bowed panels I won't be able to fix, be hey, it's a trail Jeep. Anyway, I have the fuel filler neck and flange welded up and ready to send to the radiator shop for...
  11. Flyboy207

    1966 CJ-5 to M38A1 Clone Build

    Well it's been quite some time since my last post here, I haven't made a ton of progress but things are moving along. I got my 225 V6 back from the machine shop and painted it with hi-heat engine primer and the spray cans of TM-9 24087. Hopefully that will keep the paint from peeling off...
  12. Flyboy207

    1966 CJ-5 to M38A1 Clone Build

    Well, having primed, sanded and painted 5 wheels, I never want to paint wheels ever again. I still have to do some touch up with a brush since the spray gun couldn't reach into the small slots. The TM9 paint has impressed me so far, it's a bit thick when spraying but it levels itself nicely...
  13. Flyboy207

    1966 CJ-5 to M38A1 Clone Build

    Hello everyone, Heres a quick update on the project: I've gotten most of the fabrication done on the frame (motor mounts, boxing, removing old welds), and it will be green soon. I just got the wheels back from the sandblaster and primed them along with the floor cover. When I went to pick...
  14. Flyboy207

    1966 CJ-5 to M38A1 Clone Build

    Mine was civilian, so it had turn signals under the headlights. When I got the M38A1 grille, I decided to do what I did and convert some blackout lights. I'm going to use the military turn signal switch (Which will work with 12 volts) and try to use a regular automotive flasher unit. I'm...
  15. Flyboy207

    1966 CJ-5 to M38A1 Clone Build

    I figured I'd start with something small that I assume someone has wanted to do. I bought some new front blackout marker lights to use as turn signals, here is the conversion. Starting with removing the housing cover, I removed the 24 volt bulb and replaced it with a NAPA 97NAN 12 volt amber...
  16. Flyboy207

    1966 CJ-5 to M38A1 Clone Build

    Hey everyone, I'm using a '66 CJ-5 that I had intended to flip as a base for an M38A1 "tribute", as a friend gave me an A1 grille for it. It'll be a wheeling rig for me, and if it gets smashed up, I't will just be a CJ in reality. That said, I'm doing almost everything I can to make it a...
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