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It does sound something is screwy. He may have removed the lever and not put it back correctly. Is there any evidence the the lever has been removed? Scratches on the nut?
I would stop and the start from the beginning. Set the #1 cylinder at TDC, Check the crankshaft timing mark, remove the...
The sleeve just slides up and down. It is a precision fit part. Use a small screwdriver or an ice pick, insert into the groove and gently slide it up and down. If it doesn't move easily it may be gummed up. Use some carb cleaner and give it a squirt. repeat until it moves freely.
Now if the...
Well it always helps to go back to the manual.
I just skimmed thru the TM 9-2910-226-34 Injector Pump Repair manual and on page 3-86 it explains how to reinstall the fuel rod. It even has pictures. ;-)
http://www.steelsoldiers.com/upload/M35/TM9-2910-226-34.pdf
Paragraph b says the lever...
I don't have a picture but when the fuel rod is removed you will see the plunger sleeve inside the hole. Using a small screwdriver see it it will slide up and down. You will probably need to use a mirror to see this.
When installing the fuel rod, you see when the sleeve is and make sure the tip...
The cover looks complete. When installing the rod where you able to make sure the tip was seated in the groove of the plunger sleeve? If not the engine will not run correctly. When I did my first IP I had to reinstll the rod a couple of times before I got it right
As a precaution, remove the...
There should be a clip on the rod lever
Here is an old picture but it will give you an idea
I cant tell from the first picture, Is there a small pin with a flat end insert in the hole in the lever?
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