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I have always used Berrymans Chem dip- I have gotten the same results as you when rebuilding old ATV carburetors, although sometimes it takes 2 dips the stuff in a spray can never works

I believe you can run an extra gasket should the Fuel pressure be too high. but I think the needle valve is either dirty or not sealing correctly- I had this problem, ended up polishing up with some very fine sanding cloth, solved the problem. I also did something else...I think I stretched a...