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  1. Keith_J

    M1009 rust remediation time (take 2)

    Those areas rust from the outside in. Rockers rust from water intrusion through the kick panel vents. On grinding welds, heat there is also an issue so don't dwell too long, just a second and let it cool. A wet rag can be used on grinding. Welding should stay dry as any remaining water...
  2. Keith_J

    M1009 rust remediation time (take 2)

    No loose flakes. Wire wheel is perfect. The key with MIG welding is to keep the welds short. No longer than 1/4". Just a series of tack welds. Also, most ER70S6 wire is hard to grind. There are some easier to grind filler wires out there, they aren't ER70S6 rated but made for body work...
  3. Keith_J

    M1009 rust remediation time (take 2)

    For cutting, either an air saw or die grinder with cut off wheels is the best. I've heard Rustoleum red primer is the best, it seems to work great in my experience. POR is good for areas you cannot mechanically prepare (blasting, sanding, wire wheel etc) but I have doubts if the Behr Premium...
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