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I was thinking of current transformers regulated by a zener diode, driving a relay that opens as current increases. The current transformer generates a small voltage based on the current flowing through the output lines (L1 & L3 for a household). The zener diode will pass no current until it...

By the book, 25% should be 1250 watts on a 5kw genset. That sounds reasonable to me to create enough load to keep heat building and pressure high. I don't think the manual would say to run at 25% based on loading it over it's rated running, when the max loading could vary. You could put in a...

Keep an eye on your lube oil level as well.