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4.56 Speed Sensor

mblazer

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Location
Dover , PA
I put 4.56 gears in my M1009 and my speedometer is way off(which i knew would happen) i know the speed sensor in the tailshaft of the transfer case is what i need and i know M1008 (pick up) uses 4.56 gears i just dont know if it will switch over also where i could get one?
Thanks, Blaine
 

rnd-motorsports

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905
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Location
Evart,Michigan
:ditto: these trucks are before the sensors I will look in the morning at mine its a 1028 but same speedo gears and tell you what color gears and maybe numbers on gears are in mine! do the 1009's use the 208 transfer?
 

Crash_AF

Active member
1,530
7
38
Location
Colorado Springs, CO
Take the little gear reducer box off of the speedometer cable at the transfer case and connect the cable directly to the transfer case. All of the transfer cases have the correct speedometer gear for the 4.56 geared 1008 with the box converting it for the 1009. It won't be 100% accurate because of the tire size difference, but will be much closer than what you're at now.

Later,
Joe
 

rnd-motorsports

New member
905
3
0
Location
Evart,Michigan
Put my truck in shop and pulled speedo out as I said I would and the drive gear in transfer is tan as they all are I think! and the driven gear the one driving the cable is olive in color and has 44 teeth and the number 44 on it no other numbers or markings on it. hope this helps as crash_af stated that will get you close. keep us updated! :driver:
 

Mudstone

New member
554
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0
Location
Norman OK
my m1009 speedo doesn't work it is way off and flops all around. The cable is plugged right into the transfer. am i getting this correcctly that there is supposed to be a small reduction box between the cable and the transfer?
 

mblazer

New member
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Location
Dover , PA
ha yea i know theres gears not a true sensor i just called it that for the sake of explainin it but yea i did axaclty as you said when i first started but i dont trust it..it seems kinda sloopy i havent taken it on the road yet but mine always kinda did the sweepin motion...there is a gear box there that i took off for this experiment but i dont think that makes i difference but i could be wrong ill have to drive her and let ya know:driver:
 

mblazer

New member
4
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Location
Dover , PA
i just took off that gear reducer on the side of the tailshaft and shes almost perfect...only does 55-60 but im crawlin over everything now :beer:
 

Barrman

Well-known member
5,204
1,666
113
Location
Giddings, Texas
Several things have to be written in the proper order here. Hopefully I can do that.

All the CUCV's with the NP208 tcase had the same speedometer gears inside when they left the factory. The M1009 being the odd geared truck, got the cable reduction box added on externally. The reduction box is designed to speed up the speedometer cable.

A stock 31 inch tall tired M1009 with 3.08 gears turns just a little over 2000 rpm at 60 mph. However, 2000 rpm with 31 inch tall tires and a 4.56 gear ratio is 40 mph. Removing the speedometer reduction box makes the speedometer indicate 40 when you are really going 60. That is why the box is there. No other parts need to get changed and the supply line is smaller for the military.

That should answer what you should be indicating if everything else is correct.

Then there is the 25 year old truck that has been beat and abused factor. If the speedometer is jumping around, mostly faster than it should be and not making noise. Then you need to remove it, clean it and oil it. Especially the little flywheel looking thing on the back. 3 in 1 oil, air tool oil or anything light such as those will work. Use a drill to turn it and see if it is better. Mine starter out indicating 85 at 60 actually and jumping around. I hooked a drill up to it and the drill indicated 50 on low. Cleaned and oil, the speedo only indicated 35 on low drill speed. It was dead on back in the truck too. For about 1500 miles, now it is starting to bounce around again, but still settles down to accurate speeds after a few miles.

If the speedo is bouncing around and making noises. Then you need to look at your cable. Pull the cable out of the case, look for burrs or snags, lube it and put it back in. Problem should be gone.
 
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