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Clearly I don't know the 5 ton electrical system like I want.
Helicopters I fly, I know the electrical (and all other systems) in exact detail forward and backward from memory.
Theory, how it works, troubleshooting and how everything works together.
I was trying to help and all I did was...
I'm not sure why some PCBs have that circuit board and some don't, on identical trucks.
Both of mine do not have it.
Sounds like your starting truck fine.
Does the alternator output change any when you reconnect that wire, while truck is running?
Did you look at the wiring diagram?
I would start there.
When I replaced my alternator, the new one (Delco 33si) is a true one wire design.
The other wires are simply folded back and taped since their not needed.
I rebuilt my PCB and it was very easy.
But.....I've also seen PCBs with...
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