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Agree and I was going to post the same thing but was trying to spur him to break out the schematics. Mechanical devices are always a good first place to start trouble shooting. That switch sees use every start up. Reminds me of my instructor in electronics class when we were repairing TVs. He...

There is a color schematic somewhere in these threads that shows the DC circuitry under different conditions, each marked with a different color. I'd start with that and identify the few components involved in the starting condition ( its marked in green) then check all connections for...