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I bought one of those this morning. The cost was never my concern, but rather the amount of effort to instal and remove the thing, which others report is not trivial. I hoped the cardboard idea would be easy on and off.

One might even be able to create multiple versions of a slip-in blocker for customized air flow.... One for "it's a bit nippy", one for "dang it's getting cold", and another for those "why the hell am I out here?" temps.

Would it be possible to just slide a piece of cardboard (or maybe some rigid plastic for some water resistance) down from the top, between the charge air cooler and the radiator? Seems to me like I might be able to whip something up the right width, with some kind of stop device at the top to...

The way I read this, you can install the cover in temps under 40F, but it's REQUIRED under -27F. So over 40F no cover. Between 40F and -27F cover optional Under -27F cover mandatory. Right?

I might just try the old tried and true cardboard and duct tape method.