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A little added clarification: The reason I suggest putting the old Overvoltage relay back in and unplugging the fault indicator is that you mentioned it USED to generate power for 5 minutes, but after you changed the overload relay it does not. Hopefully putting the overload back to original (...

Wow, that wave action almost made me sea sick! So far I'm not sure I really see anything all that abnormal. It's hard to tell without a better video, but it doesn't look as bad as I expected. Are all 3 of your control panel door locks working and do the twist down tight? The battery vibration...

You're correct about the vibration not normally breaking wires etc. they do vibrate, but they don't typically self destruct!

I just re-read your previous thread where you disassembled the unit and I have a question on the rotor. In the other thread you mention you took apart 2 machines, one came apart easily and the other ( this ) machine you had to fabricate a "Pusher" to jack the rotor plate out of the flywheel and...

All good info! Without these details we would have assumed it was the original engine ( with unknown hours ) and that it was at one point working correctly. Now we have better information. Did you run into any issues with the flywheel , rotor plate fitment or the gen end cap / bearing when you...

What are the chances that you can take a video of the suspect machine running? Also, is the vibration the only known issue? Have you load tested it to 100% output? Does the exhaust run clean from about 0% to about 80%, then a little black smoke as you approach 100% load? Excess vibration could...