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1: get it as close as you can +/- 10ft lbs aint gonna make it fly off.
2: Can be re-used as long as its not buggered up, if the head is rounded off at all replace it.
3: Its just removing a few bolts and dropping the cover (no fluid will come out), sometimes the transmission cooler...
There is a crossover, it runs from the regular drivers side manifold, over to the banks manifold on the passenger side. look at my photo album in my sig.
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