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Hole saws do work great. At one of my jobs we use them all the time. You can cut a three inch hole right through 1/2 inch plate. Just be sure you use bi-metal hole saws. I have never tried water but it is certainly worth a shot.

Oops, I did not check that. It must be rated because it worked well without damaging the tip.

I used a Plasma cutter to shave the rivet heads down to the frame and then also used the Plasma cutter to drill out the rivet as far as it would cut. Then use an air chisel to push the rivet out. I found that drilling the center was important. This worked very well, there was still a few...

Nice, wish I had thought of that!

I burned my 1/2 drill up while bobbing my deuce. I went to rent a mag drill and the rental price was equal to the purchase price of a new drill. As nice as the mag drill would have been I choose to buy a new drill. By the way, a big Thank you to mikew for all of your work on your website. The...