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I have never been able to weld sheet metal with my stick welder. I’m am not a professional welder by any means. So I bought a MIG welder and use it with argon gas. What a game change! Better control, less warping, and no slag to deal with. Can you borrow a MIG from someone to try it out? Perhaps...

If you have some rusty parts, like the battery tray, that are still sound, clean them up with a wire wheel as best you can and coat the parts with POR 15. This will encapsulate the rust. You have to then paint over the POR (stands for paint over rust) with a top coat. I’m told that POR is UV...