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Get the one with the " opening inductor " makes installing lor easier.

About $20 online bigbox store. I have one at entry panel and on at emergency panel in the house. Not 100% accurate but useful

Governor lever/solenoid linkage https://youtube.com/shorts/5rT3jN_nVko?feature=share Loading https://youtube.com/shorts/oYCXqczXa-g?feature=share 803 under load https://youtube.com/shorts/cOni-fZ--3o?feature=share 803 test at 57.5 for 30 min...

Ray70. You were right on , I followed the step you outlined and discovered that the fuel solenoid linkage was binding Slightly on the nut holding it to the governor lever ( wich could explain why randomly the 803 was not taking full load) . Loosened it by a few turn and ran a few test. -...

Exactly, I'm at a bit of a loss on next step

Could it be an injectors issue, that's about the only thing I haven't replaced

45 min without problems

Dieseladdict, as per attached pics and video, using various combination of heater in the shop ( resistive load)I can load from 39A to 46A to 54A without bogging downd. If I try going from 39 to 52 with single load it bog down . https://youtube.com/shorts/bn0QLCi9vG4?feature=share...

"Artic heather" optional on some set from what I read. Diesel fired pre-Heater, bring the antfreeze temp to 140°.

Canadian DND surplus set. Put close to 350 hrs on it since I have it ( set is at 1650hrs) What gets me is that it only bog down randomly. I mainly use it to heat the shop in colder weather. I let the set get to temp than start loading ( always try to stay between 80 to 100% to avoid wet...

See attached video. Running at 40 A and trying to add additional load. Bogging down , a bit of grey/white smoke but that's it. See pic in my original post. Worked at full load no issues but will randomly from one day to the other bog down above 40A...

Chasing a gremlin. The set has been working fine. New air/fuel filters, read all TMs , fine tuned / adjusted everything I can. 803 is set up for house emergency power or shop use. Using various size shop heater to load. Not consistently, but randomly will bogg down over 40 amps. Never...