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I usually drive in service drive..I figure with the headlights on if some yahoo runs in to me I'll be less at fault. You can run in daylight in the stop ligh position, but make sure that the panel lights are in any position other than park.
As for what cause the switch to burn out hard to say...
This might be of some help to ya http://www.olive-drab.com/od_mseries_lightswitch.php3
The few times I've seen a problem with these light switches are when someone forces the levers. it's possible that before you bought it someone, even a GI, could have tried to force the levers without first...
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