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Define "Stalls out" Do you get idiot lights? Does it stop RIGHT now? Or die down slow?

When you run it in By pass, do any idiot lights come on?

I just don't see that. I have never seen a gen set VR go bad for too high RPM. RPM and voltage have nothing in common. RPM=engine speed. Too little RPM can cause a problem, but too high? Don't think so. Have you ever seen the voltage too high? If not, then you could just as much have a bad K8...

As far as I know, no one rebuilds them. I wish for you guys, someone did. Then maybe the thing could be done right.

It might have been just the R1, but I tend to think problems don't just "go away". You need to exercise the set a few more times to make sure. Even then, be wary. Let it set a few days and try again.

If your volt reg is bad, in the over volt way, you can possibly do very bad damage to your main generator. So what you should do is look search in the forum for the info about these mods. I would normally point you in the right direction, but have to go to a concert. So start looking, or send a...

Do you have the QUAD circuit mod? Or the MOV mod on your set?