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Well after much debate and looking at 802's and 803's I decided to do a hose design change. I didn't like the 2 90's since the hose practically bumps into the muffler on the 802, not the 803. So I reduced the bends by 45 degrees. The new hose will be totally away from the muffler. As I...

Well this will not be cheap by any means but I am going to R&D it on two of my generators (802 and 803). It will cost around $200 per hose for the tooling. I ordered two lower hoses for testing in hopes of not having to make a custom one. I also purchased parts to make and test 2 upper hose...

The upper is a 32MM 1.25" to 28MM 1.12" hose with a 28mm id. The lower is a 1.25" id hose. I have put flex rubber hoses on it that I picked up at Advanced. It would work. See pics. I am waiting to find out how much more a direct replacement or a cuffed silicon hose for the lower.

I am getting a price on both. NOS hoses have age on them too! They are easier to find than the top hose but qty will run out.

Ok guys, I sent Viper the specs on the hose for a 500 piece run. I am waiting to hear if they have ever done these or one similar. Everyone that owns an 802 or 803 should look at this this is a cost savings over the long run. Change your hoses and put in a very good 5 year / 150,000 mile diesel...

Don't give up! There are several manufacturers that will make any silicon hose you want and would be happy to take money without all the GOV bs. Better than rubber and will last as long as the generator. Money well spent. One is in the UK and makes the best hose. They need a distributor in...

I got 50 in a lot I bought on GL two years ago. I have also bought some on eBay.

How much are they wanting on 100 piece runs? I only have 18 left in stock.