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Does the recessed hex nut on the side of the front gear cover appear to have been removed, or is it still painted in place?

Normally these cables either work, or fail... little ground in the middle in what I have seen. If you can pull it taught and have it hold RPM, you shouldnt consider replacing it. You would notice a failed cable as it would either not hold tension, or would back itself our rather quickly (or be...

Is the hertz moving more than the .1hz you called out previously? Can you hear the engine RPM changing at all? Have you been through the -24 on the machine to read through "24. AC VOLTMETER (VOLTS AC) VOLTAGE FLUCTUATES." and "25. FREQUENCY METER (HERTZ) FREQUENCY FLUCTUATES."?

I keep at least one of Kurts VRs in my parts bin for this very reason.

Very well might be the VR is on its way out. Kurts unit is less than OEM, and a better product to boot.

You are seeing this voltage movement by a handheld meter at the lugs, the factory gauge, or where exactly? The voltage should be rock solid smooth.

How are you tying this to your dwelling, by a breaker interlock? The overload circuitry in the set acts like a breaker, shedding the load if drawn over a certain amount, over a certain time.