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Okay, so if you use an annular cutter how can you be sure that you are not cutting into the frame and thereby making a oblong hole? If you use a flat bottom endmill to mill the rivet head off and stop at the frame then you can punch the rest of the rivet out.
I have an issue with some of these methods and that is that there is a potential to cut into the frame making an oblong hole. If you can't get the mag-drill exactly on center you can cut into the frame easily without knowing it. Here would be my method.
1. Set up mag drill as close to center of...
I bought one several years ago to drill holes into my backhoe. Just think of it as a mobile drill press. It requires 110v current and is great for drilling steel I beams as well as any steel plating that you can attach it to. You can also drill & ream holes, tap holes and remove rivets. Mine has...