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Thanks for the replies gents..... The outside is fine so I guess I'm going to try to carve out the foam. That was exactly what was happening on my way back home! The front drivers corner was flapping and luckily a screwdriver wedged up there kept it out of my vision for the rest of the trip...

So the vinyl/leatherette material that covers the insulation foam is peeling away in many spots. I'm wondering if anyone has successfully re-attached the vinyl with a spray foam or the like??