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Great, thanks Guy. Sorry about possible confusion calling it Pin 1, It was Pin 7 and 8 I was thinking of, but pictured it backwards in my mind. I did some testing last night. I was getting 120V on the sense lines and seemed like 67 VAC? on the 7 &8 quad lines which seemed odd and 24V on pins 5...

Looks like I have a 400 hr. tier 2 reset 802A with the same "low AC output" issue. I get 240 on the meter while holding S1 in the crank position, but output drops off to about 56VAC ( 28V per leg ) when I release S1. The machine has the quad fuse mod, which tests good. I plan to work on this...