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The pan would have to be quite distorted, there are a lot of bolts,quite close together to make any distortion disappear once torqued. I use a lot of used pans that when they arrive, are distorted and a little hammering gets them looking ok...once torqued, no issues.
I’ve installed so many of these pans I’ve lost count, none leak..never even had one leak.
are you using OEM pan and gasket? You should NOT be using any RTV.
I have 8 4L80 trucks....none of them leak from the pan. For some odd reason, even the new trucks don’t have a drain
plug on the pans, I put them on all my trucks while doing the first trans filter.
stock pan and stock reusable OEM gasket is what I use.
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