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Best thing to do is go to a RV place and look over the slides. You can buy the hardware, not sure how hard it would be to build. They have multiple seals. Mine also has the extra awning over the slide, seems like a good idea. Be pretty neat to have a MV trailer with slideouts on it!

Plywood does hold up okay if painted. I've got a 58 jeep with a plywood top that's 30 years old and still there. Kinda of... Here's the camper my wife bought.... Don't think she will let me paint it green!