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  1. Tinstar

    Fill drilled holes in m1009 roof

    I would spray that area inside and out with a rust converter spray or equivalent. A lot of guys use Ospho and it works very well at stopping rust and painting over it once it cures. I use ACF50 to spray on/in all the nooks and crannies. It also immediately stops rust and prevents any...
  2. Tinstar

    Fill drilled holes in m1009 roof

    With the correct structural adhesive, it will be a lifetime repair. Bell Helicopter has proprietary videos of testing and the adhesive is actually stronger than surrounding metal. No water infiltration, No corrosion, No ultraviolet degradation, handles any Thermal load short of fire. Every...
  3. Tinstar

    Fill drilled holes in m1009 roof

    I recommend staying away from anything at Lowe’s. The stuff I’m talking about is for professional/Manufacturing use and cannot be purchased at Lowes, etc. Grainger's will have some good stuff like in the link I posted. Loctite makes quite a few professional structural adhesive formulas and...
  4. Tinstar

    Fill drilled holes in m1009 roof

    Use structural adhesive and never worry about heat warping or fire The ones in use today are as strong as steel and will last a lifetime. They are used on aircraft everyday. Loctite makes several and its the brand used in helicopter manufacturing. The stuff I use is for aluminum, but will...
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