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You might also try dry ice blasting in place since it leave no residue. However, I've never used it to blast rust, but it works great on some other stuff.

You stated "When I open up the louvers". The louvers open automatically as the engine heats up. When first started the louvers should be closed. As the engine heats up, the louvers start opening and only open to the point required to cool the engine. When the engine is very hot, the louvers...

You absolutely must have that cover present and it must be closed and latched. If it is missing, that explains why your generator shut down. If the cover is not present, closed and latched, the engine will overheat as that cover is an integral part of the air cooling. The temperature sensor...

You do have the cover closed and latched? If the cover isn't securely closed, the genset will overheat because of airflow issues.