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I did notice on the 2 trucks I have with this new-style Airpack, the air lines as they exist in stock form are almost impossible to get crossed up...of the 2 air lines with similar-size fittings, one is a fine-threaded compression fitting and the other is a coarse-thread flared fitting. The...
AH-HA! I FOUND OUT THE PROBLEM!
I reversed the installation order of the air slave housing components. When I disassembled this one, like a dummy I was holding the housing too vertical to get the blue-anodized air slave piston out of the housing (held in with O-ring friction); when it came...
Here is the air slave housing as I disassembled it. I used everything from the TNJ Murray rebuild kit except for one O-ring; I couldn't find where it went. I replaced one item at a time, lubing O-rings & seals in silicone grease (NAPA Sil-Glyde, good stuff). No rust nor signs of corrosion...
I removed the piston rod from the housing and disassembled it. The black cup on the left side of the piston rod was held in with a roll pin; I have roll pin removers but since I didn't see anything inside of it that looked like needed attention, I left it alone.
I tried to use these...
I removed the air canister from the body; there was virtually no rust and the grease was still effective for the piston. No signs of tearing or dry-rot on anything here.
Pulled the photos from my Blackberry (crappy camera, but better than nothing). These are of the short, newer-style Airpack I pulled from my Deuce before disassembly.
This unit had the newer-style air switch for brake lights, but the wiring was hooked up to the old hydraulic switch...
My truck's Airpack (new, short-style) had an issue several months ago with the air-slave cylinder, where it caused brake pressure to be applied while driving and the brakes were dragging. I removed the Airpack and rebuilt it with a kit from TNJ Murray. I took photos as I went along and I...
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