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I guess I missed the part where he said it happens as soon as they are turned on. I got the impression it's based on current draw and not immediately after it is turned on.
Also, you should check all your light bulbs to make sure they are 28v. What is tripping the breaker is the total current used to power all lights, marker lights, tail lights, etc. When you turn on the high beams it puts you over the amount required to trip the breaker. Since the head lights...
Any switch to test with other than yours. You can simply unscrew the harness from the back and screw it into a test switch, doesn't need to be mounted to test.
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