Steel Soldiers now has a few new forums, read more about it at: New Munitions Forums!
Microsoft MSN, Live, Hotmail, Outlook email users may not be receiving emails. We are working to resolve this issue. Please add support@steelsoldiers.com to your trusted contacts.
I'd check the voltage at the glow plug and see if it's being supplied with 12 or 24 volts. If it's 24 volts you should be fine as the HUMVEE used 24 volt glow plugs.
The firewall resistor is only used for the glow plugs. Just resupply the glow plug relay with 12 volts from the front battery and you'll be good to go. I'd leave the 1/4 spade connectors you put on to allow you to use a good quality plug like AC60g's or Bosch Duraterm 80034. These won't swell...
Sounds like your firewall resistor is shorted and supplying 24 volts to the glow plugs. There are several ways to remove the swollen plugs including a glow plug removal tool. Just do a search for 'swollen glow plug removal'. Lots off good info here on getting them out.