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  1. 8

    Question About Torque

    Using a torque wrench to tighten bolts isn't much different than using a hammer to type on your keyboard. It's not a precision process hence the need for a wide range. If tightening the bolts doesn't fix the leak and you decide to reseal the pan make sure you don't use a gasket. They didn't...
  2. 8

    Th400 transmission on a 6.2 k5 blazer m1009

    Check the fluid level. Do you have a TH400 or 700R4?
  3. 8

    1987 M1028 6.2 crank no start

    AC Delco 60G has been good for me. Don't ever use Autolites, they're the ones that swell up when they fail. You can check glow plug condition with your dash voltmeter. With the key in the accessory position the gauge should be solidly in the yellow. Rotate the key to run, if the glow plugs are...
  4. 8

    MEP-804A Diode Ring Destroyed

    There is a case when wired in delta where the ground connection is made to a line terminal. But that can't apply to 10 lead units.
  5. 8

    1987 M1028 6.2 crank no start

    With the ignition on, lift and reconnect the pink wire to listen for operation of the shutdown solenoid. If the solenoid is clicking then I would keep on priming. If you start seeing white smoke out the exhaust then you're getting fuel and it's time to go after glow plugs.
  6. 8

    I think my head gasket failed

    To add, of you have a 6.2, maybe you can put a 6.5 head gasket on it to put the fire ring over the undamaged area.
  7. 8

    I think my head gasket failed

    So far in my expansive 😉 experience of opening 6.2/6.5 engines, both have had erosion of the top deck. I slapped a head gasket on the 6.2 but it always blew bubbles in the coolant and finally got undrivable a few months ago. I bought an eBay 6.5 engine and found similar wear so I had to deck the...
  8. 8

    Wire loom tape?

    If you've got the dough, Belzona 2000 series products are catalyst cured polyurethane rubbers that can be painted, moulded, and cast... No need to age that can of liquid tape 😉
  9. 8

    Wire loom tape?

    Scotch 88 is a big upgrade over the 33. The silicone self-fusing tapes are superior as they don't have an adhesive to deteriorate. I have seen OEMs use the cotton tape which also works well, much better than vinyl electrical tape.
  10. 8

    CAT ET3 cable plug doesn't fit

    Cat HEUI? Replace the injector harness and then troubleshoot. Last I bought one it was $90 for the harness. You can visually inspect the pins on the injectors.
  11. 8

    Armored Humvees Powertrain

    The old 2-71 generator sets are really nice. The 71 series engines at 1200 rpm are actually not particularly loud. As an operator I just prefer the John Deere engines because the parts availability is better and I don't have to work through that crazy Detroit Diesel parts manual. I'm down to one...
  12. 8

    Armored Humvees Powertrain

    I bought a used 6.5 Optimizer with unknown miles. The truck was a 2001 and supposedly had 135k miles. The bearing inserts in the engine were 2004 so I'm certain the engine was replaced. It had some valve recession and the fire ring in the head gasket wore into the block. I had to strip the...
  13. 8

    Armored Humvees Powertrain

    The current emissions spec John Deere units are quite the little hot rods. We spin generators with them but they're cranking 150 horsepower at 1800 rpm. The older engines use a Stanadyne DB4 pump. It shouldn't be much trouble to turn one up to 200 horsepower.
  14. 8

    Armored Humvees Powertrain

    If you want a 4-cyl diesel that doesn't buzz, the John Deere 4045 engines have a counterbalance shaft and are smooth.
  15. 8

    Armored Humvees Powertrain

    The 6.5 may be a better direct swap for a gas engine because it makes power like a gas engine. The Duramax and Cummins engines both run at lower speeds than the 6.5. Running the other diesels may require gear ratio changes to get the most out of the engine.
  16. 8

    MEP-804A Diode Ring Destroyed

    How many do you need? The spec calls out SAE J429 which is engineering speak for a grade 8 bolt from the hardware store. Shipping is going to cost more than the bolts. The nylock nut with the two notches on the side is not a hardware store item if you're trying to keep the unit original but is...
  17. 8

    Mep804a to single phase in SD

    It's complicated, it depends. It would be nice to see less than 10%. The first issue that arises is voltage regulation. Small generator sets may only sense voltage on one leg so if that leg is under substantially different load conditions then the output voltage of the other two legs would not...
  18. 8

    Mep804a to single phase in SD

    Typically, in an industrial setting, a 480 to 208Y/120 transformer is used. For single phase power one tap is used and neutral. Some consideration must be made to balance the load between the 3 phases if the single phase loads are large. In my shop, I have 3 single phase panels, each one is...
  19. 8

    Mep804a to single phase in SD

    How many wire leads are in the generator enclosure? If it's a 12 lead generator set it can be wired as zig zag or double delta for a dedicated single phase output at full rating. Otherwise, you should be able to wire as open delta with some 55% of rated output.
  20. 8

    IP rebuild

    I have a 1986 M1008. I had some trouble sourcing window seals until I found I needed to order for a 1983 or maybe 1984. It's mostly body differences, the vent windows and maybe the radiator support and headlights.
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