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Well, final chapter on the 27MT rebuild. Starters been cranking slower, harder to start, 5 years and 4 months since rebuild. This time I ordered a selection of undersize I.D. bushings. The whole pack was $10, which is their minimum order amount. Last time I had a new CE end plate that came with...

From the TM's # 1893445

First let me say I'm puzzled by the lack of response to the 27MT starter bushing issues. How is it, that with so many CUCV guys here, no one has gone through this experience with bushing sizes. The TM's don't list numbers. Does no one do their own rebuilding? With all the guys here having...

Have a request for anyone that will be disassembling their direct drive 27MT starter, or has one kicking about their shop. Could you measure the diameter of the armature shaft on the Commutater end. Reason I ask is that the new commutater end plate I installed that had a new bushing which seemed...

Finally got around to doing the rebuild. Even though I communicated with the tech at ASP several times regarding the correct numbers for the bushings, they sent me the wrong DE bushing. #62-1406 is incorrect (.6260 in. OD), it should be #62-1500 (.5638 in. OD). Luckily, I did the work at a...

Have most of the parts in. New solenoid doesn't have spring or plunger. I also dont have a new dust boot, seem to remember mine was a little worse for wear. Since I am replacing most of the starter internals for good measure. Should I replace these items, are they a wear item?

Seems the TM 34P doesn't show the Drive end bushing either. Part 16 1928021 BEARING,SLEEVE is a stop collar. The kit for 27MT is DR-79-1100 / tell them its 24V. The correct brushes are #68-126. Here's a rundown on the rest of the part numbers with hopefully, now, the correct bushing numbers...

No starter gurus here? Anyone know a part # for the Commutater end bushing, its not in the 34P TM.

6 years ago my starter failed, started grinding the flexplate. It had been cranking slow since I got it 2 1/2 years earlier, the guy who sold it to me said they were all like that. Went to a friends shop, where there were plenty of CUCV parts kicking about in case I needed something. He...