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  1. R

    M1151A1 HMMWV plenum crossover removal

    Finished installation of all the body mounts. I was able to reuse all the hardware without having to use longer bolts. 90ft/lbs seems a tad excessive on the mounts IMO. Gather the factory spec wants metal contact between the center sleeve and the lower bushing plate.
  2. R

    M1151A1 HMMWV plenum crossover removal

    Figured I’d upgrade to the REV style mounts. Thanks for the tip on balancer replacement that’s a relief
  3. R

    M1151A1 HMMWV plenum crossover removal

    Body mounts were just slightly compressed 😂 LT valve cover, intake manifold and plenum are back in. Front two mounts are in. Need to address the next (4). Found the balancer has failed - outer ring came off and is contacting the oil pan. Looks like the cooling stack has to come out yet again...
  4. R

    M1151A1 HMMWV plenum crossover removal

    valve cover off now. Typical gasket over tightened and warped cover
  5. R

    M1151A1 HMMWV plenum crossover removal

    I have the LT plenum and #1,3,5 injector lines off. Stuck on #7 as I can’t seem to get the crowfoot & wrench on from a LT attack position. Really would like to avoid having to remove the RT plenum and even numbered lines just to get #7 off.
  6. R

    M1151A1 HMMWV plenum crossover removal

    I’m looking 👀 forward to seeing the old upper mounts out for inspection. From what I can tell they are all significantly compressed
  7. R

    M1151A1 HMMWV plenum crossover removal

    Ordering replacement body mounts now. Per TM 9-2320-387-24P-C05 My 1151A1 is sub 3K serial number however it looks like the mounts can be updated to the new style. Ordering a few 5340-01-568-4874 "AMG STARTED USING A NEWER VERSION OF THE MATERIAL IN 2019 TO RESOLVE THE ISSUE WITH THE CRACKING...
  8. R

    M1151A1 HMMWV plenum crossover removal

    Body mounts are definitely compressed. Followed advice and raised the body a tad. This plenum is definitely taller as well
  9. R

    M1151A1 HMMWV plenum crossover removal

    Which mfg/type of grey? Presume high temp rigid….
  10. R

    M1151A1 HMMWV plenum crossover removal

    Yeah planning to use RTV black ultra, no gasket
  11. R

    M1151A1 HMMWV plenum crossover removal

    I’ll try again a few more times. Perhaps the body mounts are compressed but they look ok. Almost have the turbo out anyhow.
  12. R

    M1151A1 HMMWV plenum crossover removal

    I’m following TM sequence to service LH valve cover gasket. Plenum crossover and LH manifold must come off in sequence so as to not bend injection lines. TM 9-2320-387-24-2 Sections 15-20 15-16 16-4 15-11 The problem is there is not enough clearance to remove crossover from turbo outlet. A...
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