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Fuel tank leak

Chevracer87

Member
137
0
16
Location
Hilliard Ohio
Well after returning from the MV show today I noticed the brand new fuel tank I installed on the Deuce was dripping. At first I thought I forgot to tighten the drain plug but after further inspection the leak was coming from the flange the drain plug threads into. I drained the fuel, pulled the tank and ground the rivets off the flange that holds it to the tank. At that point I found out there was no sealant or gasket used between the flange and the tank. The tank must have been built on a Friday is the only thing I can figure. I ended up using black rtv and bolted it back together with 4 bolts instead of just the two rivets that it originally had. Hopefully I got it fixed. I'll know tomorrow after the rtv dries.
 

Jeepsinker

Well-known member
5,341
329
83
Location
Dry Creek, Louisiana
You would do well to look into finding an aluminum tank from an a3. The steel tank will rust again eventually. There is no question that rust particles do damage our injector pumps.
 

73m819

Rock = older than dirt , GA. MAFIA , Dirty
Steel Soldiers Supporter
In Memorial
12,196
314
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Location
gainesville, ga.
As a long temp fix, fiber glass the offending area, when I got my m819 (2004), the tank was full of crap, had it steam cleaned, ended up with a LOT of pin holes, needed to move the truck to its new AO, so as a "fast, TEMP fix" I cleaned the outside bottom of tank to bare metal, then fiber glassed it with three layers of mat. The idea was as soon as I could I would replace the tank, well being it was not leaking, the replacement fell down (way down) on the to do list.

Since we are on leaky fuel tanks, to help to keep the rust down which means keeping moisture out of the tank, KEEP the tank as full as you can, the more inside metal exposed to the air, the more area for condensation moisture in the tank.
 

Chevracer87

Member
137
0
16
Location
Hilliard Ohio
Well it's been 3 days now without a drip. I used black RTV because I thought it was resistant to fuels. If the RTV breaks down and the tank starts leaking again what sealant should I use? I removed that flange off the old tank just to see what sealant was used and it almost looks like a white pipe dope.
 

rosco

Active member
Steel Soldiers Supporter
2,102
28
38
Location
Delta Junction, Alaska
Locate the pin hole, and solder it. I once had an M43 with a tank full of pin holes. I took it out, steamed it good, turned it upside down & put a dollup of solder on each hole and its still running today (30 years later). There is no quick fix. It takes time and patience, but the repair is very doable. The steel tanks are tin coated (a major component of solder), making it very easy to solder. Welding will burn that tin coating. making it worthless in a short while.
 

Jeepsinker

Well-known member
5,341
329
83
Location
Dry Creek, Louisiana
Well it's been 3 days now without a drip. I used black RTV because I thought it was resistant to fuels. If the RTV breaks down and the tank starts leaking again what sealant should I use? I removed that flange off the old tank just to see what sealant was used and it almost looks like a white pipe dope.
I would use Rectorseal. Nothing gets through that stuff. Should be in the plumbing section at a hardware store.
 

bonedoc

New member
502
1
0
Location
Bangor, PA
I had my tank start seeping recently at the front seam. I got a good take out from Kublo's and did a Por-15 tank seal on it. It is very time consuming to do properly but seems to of worked very well. Then I refinished the out side of the tank, painted it with Rapco primer and 3 coats of Rapco 34079 green. I'll get some pics of the inside with the sealant on and post those.
 

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