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M38A1's front axle question

Bravo2Uniform

Member
253
21
18
Location
McMinnville, TN
I apologize for this question, but this is my first time tearing down an M38A1's front axle...or any axle for that part. When I pulled the knuckles and shafts, I found this:

DSC_6074.jpgDSC_6075.jpg

There's a lot of grease in the axle itself, and it isn't very viscous and possibly diluted. From the books I have studied and the videos I have watched, this shouldn't be like this. The axles I have seen in the rebuild videos have no grease in them. I can't figure out if this is indicative of a bad seal or something or supposed to be in there. I had assumed that after you install the new shafts and knuckles that you would inject a certain type of grease (from the Lubrication Order) but didn't realize it was supposed to fill the axle housing.

In any event, I have to remove this gunk. Any ideas on how to get it out? Degreaser? Giant Q-tip?

I have ordered a front axle rebuild kit.
 
Last edited:

NDT

Well-known member
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Camp Wood/LC, TX
Knuckle is supposed to have grease in it. Looks normal to me. I use a roll of paper towels to remove the old grease, sort of like cleaning the oven, just wipe and wipe and wipe till it's all gone.
 

Bravo2Uniform

Member
253
21
18
Location
McMinnville, TN
I have confirmed it is a bad seal on both ends. The "stuff" in the shaft is a mixture of knuckle grease and 90 SAE weight differential oil. And brother, it bothers me that it is in there but I can't see that it will do any harm when the new seals are in place. Anyone disagree?

I am on a steep but enjoyable learning curve. This is the first time I've been brave enough to mess with differentials and transmissions.
 
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