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Transfer case noise & Leaking

sellbooze

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Took my truck out this weekend and had never put it into low , so I decided to try it out. Drove it around the yard in low and it seemed to work great.Went in and out of hi/low with no problem.
So Sunday I drove the truck to work noticed that shifting from 2nd to 3rd made a slight click noise then on my way home it sounded like I was dragging something ,like a chain dragging on the ground. So I pulled over and could see on the transfer case was some fluid . Looks like it is possibly coming out of where the hi/low select lever goes. I drove it home but had run out of light for the day to really inspect any further.
Any ideas ? Something to specifically look for ?
 

gringeltaube

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doesn't sound to me as if those two things were related...

1) Check for loose bolts, especially the ones on the jackshaft.
2) While driving, slightly pull the e-brake lever and listen for changes in noise.
3) The leaking around the shift shaft (if confirmed) prob. started after repeatedly shifting H/L.

FYI that seal measures 1"x 1-1/2"x 3/8". Stock replacement would be National or Timken #480120 (or better #470120 for a double lip)
It can be replaced with the TC in place.

G.
 
Last edited:

glcaines

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:ditto:

Does the sound occur both in hi and low range? And only when shifting from 2nd to 3rd gear? I would be more inclined to think it was the transmission once you eliminate the possibilities outlined by Gringeltaube. I had a similar sound develop suddenly in my M35A2 while driving. I ended up shelling teeth in the transmission and lost 5th gear.
 

Boatcarpenter

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As G suggested, check your parking brake. The chain dragging description sounds as though you may have a broken "horseshoe" spring on the parking brake shoe. When that breaks, it allows the shoe to rattle and does sound like a chain dragging.
BC
 

sellbooze

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So I looked at the problem with the transfer case this afternoon , and its definitely coming from the TC shift. Looks like it can be accessed from a door above ??
@gringeltaube , thanks for the part numbers for that seal. Where do you recommend for parts ?
Now , for the clicking during shifting , I checked the bolts , and they look tight , think I am going to lube the grease fittings , as one of the joints of on the drive line looks "dry". If that does not cure it I might have to have a second opinion.
I will get to look at the breaks tomorrow and see if thats where the chain dragging sound is coming from.
 

Heavysteven

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Even though those bolts in the shaft between the transmission and transfer look tight you should put a wrench on it.
Put the transmission and transfer in neutral. Rotate the shaft around and use two 3/4" wrenches to tighten those bolts. It's a very common problem for them to come lose.

I have had to replace the spring on my parking brake. It just broke and was laying on the drive way.
 

sellbooze

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Lol , ok Steelandcanvas , I will do that ! thank you for telling me this. You are saving my neighbors from hearing a lot of !@#$%^& words !!
New at this so I appreciate all of y'alls help that you have provided. Its a great little family here on SS.
 
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