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The M1009 seems to be a little hard to start in very cold temperatures. Excessive cranking time and lots of smoke on start up. I was wondering if I had a a few inoperative glow plugs. Ohm tested all 8 glow plugs and found 3 to be completely open. The remaining ones measured out at .8 ohms each...

Welcome from down the road in Centre County.

Moved to proper forum.

http://www.murcal.com/Catalog/Metal-DC-Contactor-Family/974-1215-011-09

I will be at work today, give me a call after 9 AM and we will get it sorted out.

If you blow it up, Ill fix it.

Try grounding the light blue wire and see if it closes the relay, if it does, measure the voltage on the GP side of the relay to see if it is getting the proper voltage. Then check to see if the light blue wire has continuity from the relay to the GP card connector, if so then you may have 2...

That P/N comes back as a glow plug controller/relay for the civilian 6.2 and 6.5 engine. https://www.partstech.com/Delphi-Diesel-Glow-Plug-Controller/details/BBMX-HDC904 So you may have another wiring "challenge" ahead of you.

Moved to proper forum.

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Yes, you are correct.

Pin A is +24 VDC Pin B is Ground Pin C is No Connection (NC)

Load test each battery and see if one is bad. Batteries can fail anytime. I have had them fail in diesel trucks without any warning. And NDT is right, 4 years on a 6TL is about all you can expect. I won't buy them again.

Clean the terminals with this; https://www.autozone.com/test-scan-and-specialty-tools/battery-terminal-brush-cleaner/workchoice-battery-terminal-cleaner/80497_0_0 High current connections need to be perfect, minor flaws will cause issues like the ones you are having. Clean connections are vital...

The filter discussion and has run it's course long enough. We can sum up that like a lot of things, every one has their favorite brand of filter and they can use what they wish. Let's stop the filter bashing discussion now and continue on with the original CUCV discussion of "What have you...

Glad to hear it works and it solved the poor coverage. What color is the antenna? Did you paint it OD green?

From what you described, the card is functioning normally. With the glow plugs disconnected you have reduced the load on the system. The controller is getting a higher than normal voltage input (orange wire) and is cycling the relay to protect the glow plugs. The relay will stay closed for a...

Before you get out of bed....

Old ham radio saying, "Antennas that are put up in bad weather work better"

"Can you hear me now?"