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Did it work correctly before being stored?
I know you can get a starter hangup from the voltage regulator. Try this, disconnect the solenoid wire from the starter and see if K3 is being commanded on or if the contacts are in the energized position.
in the early days of AFCI ceiling fans and vacuum cleaners would set them off all the time. It would only take a few middle of the night wakeups due to lack of fan to send the AFCI breakers packing.
I have a distinct hatred for AFCI. They tend to be more of a nuisance than anything else. But ya gotta pass the inspection. Luckily my place was built in 71 so no AFCI.
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Keep in mind these could be combination AFCI GFCI breakers. while GFCI is required in wet locations AFCI is required in bedrooms and some AHJs require them on every 120v circuit
Current between l3 and l0. And current between l0 and l1. Since youre running 240 volt on the load bank very little (if any) current is actually going to chassis on l0 so yes they should match
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The positions do matter. If this was done exactly as I think it is L2 won't mean much to you L1 and L3 both represent the current usage and depending on how your balance one may be higher than the other
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I wouldnt expect anything but a few millivolts in that short of a run. There are some people out there that insist on running drop calculations and upsizing regardless of length. More power to them and enjoy spending more than you need to.
I used an allen bradley SLC 5/04 plc. the servo was an ebay special. It takes some programming ability. with what I did any plc tat can take 4 to20 ma in and has 2 digital outputs would work.
I did this to a 004. Basically I have a hz to 4 to 20 converter feeding an analog input on a plc that is triggering 2 outputs to adjust a servo on the throttle.
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