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I seriously doubt it is the switch causing the issue as quite a few trucks burnt to the ground with the OE switch while still in military custody.
But, I didn't like the "feel" of the key switch so I went back to a new OE switch as the one I took out hung in the "START" position you had to...
Just an update title and tags on the way, and the place I used for Title I discovered has a picture of MY truck from the Gov Planet ad on their main page....
Put it all back together this morning Friday the 14th Loctite sat since Tuesday the 11th. drove it to the base this morning and all is well much quieter, volts gage hovers under power at top of "Green" and at idle "Bottom of Green"
I am using a Sigtronics airplane interphone unit less than $100 on E-bay can be "Expanded" but currently 4 place, expansion is simply General Aviation splitter cables. Used Brand new Rugged Air RA-200 headsets typical general aviation they are a knockoff of the david clark headsets. with a Blue...
Necro post...
2006 M1097 alternator has a rebuilt tag on it. unable to read the date. had a rattle in the vicinity of the Alternator pulley and unable to nail it down then this happened. pulley rattled around because key was not correct and would not fit the keyway in the pulley way to thick...
I'll try it and plan to get a rebuilt alternator later on. with new key and pulley and a nut. I've done repairs to hydraulic equipment before turning the rust off with the lathe and making a sleeve to repair it then turning the sleeve to final dimension and finish. so that it will seal again...
I'd be willing to try the locktite, I wouldn't mill a woodruff keyway in there just one for a square. the key though that was in there will not fit the keyway in the pulley it is too thick, there is a spot beat out in the center of the pulley keyway that is the length of the key and there is NO...
Pretty sure it wasn't the key switch... the belts departed and the alternator pully is crap and the keyway is ground out to set the wrong woodruff key at an angle and it allowed the pulley to walk back and forth and waller out a place in the pulley... New Pulley on the way and I'll pull the...
Belts off yesterday evening on my way home. had a tapping noise in the vicinity of the alternator but could not nail it down.
At any rate the belts came off and got F'd up. Then I noticed the pulley was loose. and very loose...
then today when it was light out I removed the alternator to check...
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