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With the nut spinning, drilling it out may be problematic. Perhaps drilling a hole right next to the existing and using a rivnut as suggested above.

Looks good. Very clean.

that would have to do with the hubs being unlocked, but as mentioned above, this is an AWD vehicle not a 4WD.

Anyone happen to have a spare one of these lying around that they would be willing to part with? I can scrape and paint, just need one that works properly.

You can make your own bumper. Search for a thread with the title rear bumper dimension.

correct. You just supply 24 vdc to the fixture and tie a ground wire to the case of the fixture. The light has its own switch. I suppose like an above post suggested you could take the 24 vdc supply off of the wire coming off the main light switch. Presumably you would take it off of the...

Looks great.

Normal operation, nothing is on. move the switch one way, you get the blue light. Push button and move switch the other way, you get the white light.

I ran my electrical inside a 1/4" diameter air hose and used hose clamps to secure the hose to the pillars. I like that this light has the additional button needed to move the switch to the "white" selection.

I put the armored map lights as above. Made brackets out of 1 1/4 x 1/8 inch steel flat. Mounted one to b pillar and one to c pillar. Took 24 volts from the horn circuit, so they only work when drive lights are on, but that was fine for me and I can easily change that if I want. The blue or...

I have a set that I took off, when I put on my x-doors. Send me a PM.

I have not done it yet, but I figured a small triangular piece of sheet metal or Al, secured to the B-pillar jam would work.

If you do a search, I am pretty sure that retired war horse had a post that detailed how he puts the access door in the bed. I may be wrong, but pretty sure I read one about a year ago.

the short answer is no, there is not a stock gasket for under the bulkhead. some owners have made their own set up, but these things leak, and that is why there are so many holes in the floor pan. there is typically tons of mud and sand under the mats and down in the rear seat wells.

I do not think there are civilian part store interchanges. Just order from the popular auction site or one of the HMMWV parts vendors. They are readily available and not that expensive. hummerpartsguy.com is a good one.

I would hope that Plan B has ensured the fuel gauge is accurate.

The holes to move are the 4 holes that you would use to attach to the two inner brackets. I would shift them up about 3/16". The material is just 2x8x1/4" wall box tubing. You can try a scrap yard. You can try a local steel distribution company (probably have to purchase 24' from them...

Removing the assembly is not difficult. It is just the 4 bolts, a couple pins, and the 3 wires to disconnect. Plus it is much, much easier to install the switch and inspect everything when it is out.

Here is my fabricated unit partially mounted. I added the 4" LED back up lights. Also the two brackets pointing down at the left are for the license plate. For those who have my drawing, I would move the inner bracket holes up by about 3/16". Otherwise, the rest of them fit great. Best part...

yes.