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Did your GPs have the original 3/16 wide connectors still, or have they been changed to standard 1/4" wide female blade terminals?
Go get yourself a set of AC Delco AC60G glow plugs and new connectors(if you have original terminals still), and I bet your all set.
After that, we have a few...
This is from paragraph/step 19,
Step 3. Disconnect each glow plug lead and check for resistance between glow plug terminal
and ground. Resistance should be 1-3 ohms. Check glow plugs for looseness or
damage.
If any glow plug does not have correct resistance or is damaged, replace,
Resistor may be hot. Use care when performing this step or injury to
personnel may occur.
Step 5.
Step 6.
Step 7.
Step 8.
Disconnect batteries, pull out bracket and resistor assembly (see paragraph 4-44,
REMOVAL, step 4), disconnect output (red wire) from relay, disconnect input (blue...
19. ENGINE CRANKS BUT WILL NOT START; ENGINE COLD; “WAIT” LIGHT OPERATES
Step 1. Ensure that key is in “OFF” position. Check for voltage between glow plug relay
terminal where orange lead connects and ground.
If there
IS voltage, replace glow plug relay (see paragraph 4-8) and perform
step...
CRANKS BUT WILL NOT START
Step 1. Check to see if there is fuel in tank. Add fuel if empty.
Step 2. Check fuel supply and return lines for restrictions, looseness, or damage.
Tighten or replace if damaged. (See paragraph 3-13 or 3-14)
Step 3. Inspect fuel filter, fuel pump, and injector pump...
This is an indication that the GP controller is not sensing a drop in output voltage. Test the GPs.
There is thorough test procedure for all of this in the troubleshooting section of the -20TM. I thought it was immediately proceeding the "cranks but does not start" section.
Use an ohm meter and test each gp. Your test 2 indicates your GPs are all bad.
How did you determine it was not in glow cycle? Did you remove either small wire from the relay? The light off does not mean the relay is off.
Actually, he needs a vehicle to drive back and forth to college with(not an off road truck). An M1009 that takes a bath like that occasionally needs extensive maintenance afterward, to be driven safely (or to last long) on the highway at 65mph for a few hundred miles at a time.
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