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  1. rustystud

    M35a2 Turbo Temperature to shut off?

    When I was still in the Marines we would allow the engines to run for almost half an hour before going out on a convoy. During that time we would do our pre-trip inspection . Checking over the truck for any leaks and tire pressure and such. Of course we checked the oil level before starting the...
  2. rustystud

    M35a2 Turbo Temperature to shut off?

    That is a real good rule of thumb to use .
  3. rustystud

    Short Air Pack- 3 Leak Questions

    Good thing you remembered the actual name ! That will definitely help. I've forgotten so many things lately it is getting ridicules .
  4. rustystud

    Short Air Pack- 3 Leak Questions

    That seal is replaceable. You need to use a small pick with a hook on the end to peel it out. There are many companies that sell this "square" type O-ring. Go to your local NAPA store with it and they should be able to match it up. Better yet, if you have an actual O-ring seal company near you...
  5. rustystud

    Bobbed axle placement

    It's really all up to you. What look are you going for ? Tonka truck on steroids or long frame utility vehicle. I personally like the look of a Tonka truck on steroids. Though a long frame utility vehicle is more usefull .
  6. rustystud

    NP205 for the Deuce

    You got that right !!! I still came close to getting the ax on that one. Some people in upper management didn't like "common" mechanics modifying anything on their own without "proper" supervision ! As if those paper pushers even knew what it was that I did ! Thankfully the Base Supervisor had...
  7. rustystud

    NP205 for the Deuce

    I used the GM one since it has the front driveline on the passenger side. I'm also building one for my 2019 silveradeo, but it will be the Ford case since the front driveline is on the driver's side. The cases I used all had the large bearings, but that really wouldn't matter since they all...
  8. rustystud

    NP205 for the Deuce

    Normally I would totally agree with you, but the M1078 is a 5 ton truck. Much bigger and heavier and needs more fuel per mile. The whole reason to keep the Deuce is the nice package it represents. Big enough to haul what I need, yet small enough to avoid all those problems of a larger truck ie...
  9. rustystud

    NP205 for the Deuce

    Well originally I was planning on installing the overdrive kit in my Spicer 3053 transmission. I have enough parts to rebuild four or five transmissions actually, but after my knee replacement I had a change of heart. Since I've been driving my 1 ton 2019 Silveradeo for almost everything I've...
  10. rustystud

    NP205 for the Deuce

    I forgot to up-load pictures of my steel bearing retainers. Here they are. The last picture is of my remote mounted shaft cables. This way I can mount it almost anywhere in the cab. I'm going with dual cables to allow the NP205 to be shifted to 4X4 high, 4X4 low, front only and rear only. This...
  11. rustystud

    NP205 for the Deuce

    OK, I think I figured out how to get the images uploaded. You can see how much larger these shafts are compared to the largest "stock" shafts . Their kits come with new aluminum bearing housings, but I had steel ones made up for mine. Also the cast iron housing needs to be modified to fit the...
  12. rustystud

    Rebuilding the Injection pump

    I got a personal message today about the "droop" adjustment. There has been a lot of confusion about this function so I decided to try and explain what the droop function is for. In one sentence "it maintains engine RPM " . Now here's an example. In generators when your under load you can...
  13. rustystud

    NP205 for the Deuce

    I'm working on a NP205 right now that should be able to handle 1,000 HP and over 1000 FT of torque. Plenty strong for the Deuce with 1/4 the weight and 1/3 the size. Far simpler to work with too. This NP205 has front and rear 1500 series U-Joints . The output and input shafts are much larger...
  14. rustystud

    Axletech T600 transfer case.

    I bought one of these about four years ago. They came out of the MRAPS . They are OK, but they seem to have bearing problems. You don't see the military using them anymore either. I was going to rebuild it and install it in my Deuce, but the cost of new bearings and other parts is pretty high...
  15. rustystud

    Rebuilding the Injection pump

    There is a pressure relief valve under that 12 point screw. You should remove it and clean out the hole.
  16. rustystud

    Rebuilding the Injection pump

    I see people where still posting wrong information here after I left. So again I will try and show you how the plate in the FDC still moves all the time. As you can see from the diagram the wedge plate is connected to the piston which moves according to the pressure exerted against it. This...
  17. rustystud

    Weird Fuel pressure issue…

    If you welded up the hole you could potentially blow up the booster pump ( blow out the seals and leak out the housing) . It needs that escape route if pressure gets to high like at freeway speeds.
  18. rustystud

    M35a2 Overdrive Kits

    I have some pictures of my NP205 project but I was told to start my own thread and quit hijacking threads. So I'll post them later.
  19. rustystud

    Opinion on towing capacity

    Yeah stay away from the Russian tanks. Money pits ! There not that well built in the first place, then factor in the cost of repair parts and shipping and your broke all the time !!! Maybe a good British or German tracked vehicle. :-D
  20. rustystud

    Battery Box Slides

    Sounds like a plan !
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