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  1. rustystud

    Advice rebuilding Allison 1545 Tranny?

    Thanks Toby. I'm still feeling pretty sick from the anti-biotic treatment, but I'm getting better. I hope ! Since I retired I no longer have access to my wholesale suppliers. There are several "performance" venders I still use. I'll send you the information. This is fun ! When I rebuilt the...
  2. rustystud

    M135 M211 2 speed transfer case mod

    Yes CAT has always been expensive to buy and rebuild. It was like the "Cadillac" of engines, while the Detroit Diesel was the "Chevy" of the diesel world. Now I'm afraid CAT has lost all their street cred due to their stupid corporate attitude towards profit at all costs. Their C-9 engine...
  3. rustystud

    Armor armored headlight IR lens replacement

    Good job finding those clear lenses ! I have several "armored" lights and the clear lenses where a lot more expensive. Good to know I can get replacements if needed.
  4. rustystud

    Oil spraying out exhaust

    The only one making parts for our turbos is a Chinese company. The problem is they cost more then a good used turbo. I would look into that instead of trying to rebuild this unit. Also there are turbos that will fit our deuce. The problem is the performance curve. All turbos are designed for a...
  5. rustystud

    Advice rebuilding Allison 1545 Tranny?

    One other thing to think about is, can a TH4L80E torque converter be used on the Allison 1540 ? The torque converters are identical between the TH400 and Allison 540 except that Allison uses 6 mounting bolts instead of 3. In fact a lot of rebuilders (myself included) used to use Allison 540...
  6. rustystud

    Advice rebuilding Allison 1545 Tranny?

    One nice thing you can use is TH400 plates in the Allison Forward and Direct clutches. This way you can benefit from all the racing clutch plates out there including the heavy duty "Kolene" steels. The early trick for racing TH400's was to use the Allison AT540 clutches since they where very...
  7. rustystud

    What is it?

    Are you referring to the exhaust suction pipe ? If so that is used to "pull" out the heavy dirt particles from the filter housing. When the truck is running, the exhaust creates a vacuum due to the "venturi" effect. It is strong enough to pull heavy dirt particles from the air filter housing...
  8. rustystud

    M135 M211 2 speed transfer case mod

    I always felt the CAT 3208 and 3408 where the best series engines they ever produced. To bad they couldn't meet the emission standards.
  9. rustystud

    HF54 with ram assist

    In the Marine Corp, a little duct tape and bailing wire is all you need for 99% of all repairs !
  10. rustystud

    Where's AHAB ?

    I go in for a CT scan this Monday. We'll know more then. The biggest issued right now is the fever sweats and nausea ! I'm down to my "skivvy shorts" and sweating like a stuck pig and feeling like I'm going to hurl chunks ! This latest anti-biotic is STRONG ! Just a shout out to all you guys...
  11. rustystud

    Where's AHAB ?

    The wife hasn't allowed me to eat that stuff for years now. I actually lost 20 pounds on a KETO diet recently. Go figure, here I am trying to get healthy and I get a Kidney infection ! Maybe it's a secret plot of McDonalds. If you stop eating their burgers you will get sick ! Must be something...
  12. rustystud

    Where's AHAB ?

    Well I might have to go "AWOL" again. I saw the Doctor today and the infection is back with a vengeance ! There is only one anti-biotic that will work now. If it fails I need to go into the hospital. Don't like hospitals very much, but as I've gotten older it seems I'm making more and more...
  13. rustystud

    M109A3 Idling bad

    Well James, at least we can agree on using "Opti-Lube" in our diesel engines. I've been using it for years now and my stuff works great even sitting for long periods of time.
  14. rustystud

    Where's AHAB ?

  15. rustystud

    M109A3 Idling bad

    In the Marines we could run a 50/50 mix of new oil and gasoline (not diesel) which worked fine. Some of our "exercises" involved "improvising" to keep the unit running.
  16. rustystud

    Where's AHAB ?

    Than as a Marine you must know how many holes the "Gorilla" cookie has ! 64. I actually like my "K" rations and then the "C" rations. The new MRI's had just come out when I left but they where excellent ! Listening to all the stories of reading great books just makes me sad for this new...
  17. rustystud

    Special M35 steering gear project

    This site must make a pretty sum of money considering all the adds from venders and from dues from the community itself. Don't get me wrong. There is nothing wrong in making money. That is the capitalist system at it's core. It's giving the site that has treated people unfairly due to favoritism...
  18. rustystud

    Where's AHAB ?

    If only they would let our scientists have free rein again like that ! Think what they could come up with !
  19. rustystud

    Where's AHAB ?

    I wonder if that is possible ? If so I can have it "reprinted" on high quality paper and bound. It would need to be dismantled though to copy it correctly. I could have it rebound and then give them another copy for their library.
  20. rustystud

    What did you do to your deuce this week?

    You will find all kinds of crazy guys out there when you drive your deuce. I think some did too much "special" medications when they where in school ! Then there are the ones who watched some Sci-Fi TV show which did something with a deuce so they know they can actually go under water like a...
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